Powerful simulation made simple

Warehouse design for business users

Kallikor’s Warehouse DesignLab is the powerful yet simple and accessible solution for warehouse operators looking to transform their operations.

The intuitive interface is incredibly quick and easy to use, putting intelligent simulation and AI capabilities directly into the hands of warehouse operators so that they can engage stakeholders, make decisions and proceed with confidence.

Built for speed, Kallikor’s Warehouse Design Lab enables the creation of end-to-end warehouse designs in days, not weeks, accelerating your path to visibility, control and confident decision making.

The Warehouse Design Lab enables you to quickly and easily simulate potential changes before you apply them to the physical business, compare options and explore the implications with colleagues and customers, without needing to resort to building spreadsheets or hiring specialist staff.

And because it is built upon Kallikor’s Adaption intelligent simulation platform you can be confident that behind the simple interface lies enterprise-grade scale, performance and analytical rigour.

Reducing Operational Costs

Next-Day Performance Testing

Simulate daily order volumes to spot bottlenecks and optimise warehouse performance before the next shift. By identifying congestion points and capacity constraints ahead of time, teams can make adjustments to workflows, staffing, and inventory movement. This proactive approach minimises delays, prevents costly last-minute fixes, and ensures labour and resources are used efficiently, reducing overall operational costs.

Managing Seasonal Demand & High SKU Turnover

Model seasonal demand shifts to adjust resources, inventory placement, and workforce planning, ensuring peak efficiency. By forecasting high-demand periods, the simulation enables better allocation of storage space, workforce shifts, and replenishment cycles to match order surges. This prevents stockouts, reduces excess handling, and eliminates inefficiencies that drive up storage and labour costs.

Smart Layout Planning, Test Before You Build

Test layout tweaks before implementation to optimise travel distances, reduce congestion, and enhance picking speed. Understanding the impact of storage location adjustments, picking routes, and zone configurations before making physical changes prevents costly disruptions. This ensures that any modifications lead to smoother workflows, reduced picking errors, and lower operational expenses by eliminating unnecessary movement and congestion.

Seamless Customer Onboarding

Simulate onboarding to predict capacity constraints, refine processes, and integrate seamlessly without disruption. By analysing shifts in order profiles, SKU demand, and fulfilment requirements in advance, businesses can adjust workflows to maintain performance levels. This prevents overloading existing operations, minimises the risk of service failures, and optimises resource allocation, cutting costs linked to inefficiencies and overtime labour.

Data-Driven Operational Rules

Continuously test and refine inbound cut-offs, shift patterns, and replenishment to keep performance high and risks low. By simulating different rule sets, teams can identify the most effective strategies for managing inbound flow, picking schedules, and replenishment cycles. This ensures DC operations run at maximum efficiency, reducing excess labour hours, avoiding costly stockouts, and preventing unnecessary delays.

Maximising Revenue

Engaging Stakeholders with Visual Simulations

High-speed, interactive simulations provide a compelling way to showcase operational capabilities to potential clients. Instead of static presentations, dynamic visuals help stakeholders explain complex warehouse processes clearly and persuasively. This enhances communication, making it easier to win customer confidence and accelerate decision-making.

Stronger Proposals with Data-Driven Validation

Fast, data-backed simulations improve responses to RFIs, RFPs, and proposals by visually demonstrating warehouse workflows, capacity planning, and efficiency gains. Decision-makers can see realistic performance projections, strengthening confidence in proposed solutions. This leads to more successful bids and stronger customer commitments.

Ongoing Performance Optimisation & Customer Alignment

The Warehouse DesignLab ensures post-go-live monitoring by continuously comparing actual performance against contractual expectations. Early identification of discrepancies allows proactive adjustments, fostering transparent, data-backed conversations with customers. This helps maintain fair, sustainable agreements while preventing disputes and ensuring long-term operational success.

Features

Low data tolerance

Use Warehouse DesignLab’s synthetic data fill in the gaps in your own data, so you can get to useful results quickly.

Greenfield and retrofit

Warehouse DesignLab is specifically designed to let you quickly capture your existing manual processes as well as any existing automation.

Quickly set up and run tests

Rehearse and stress test your design concepts against a range of scenarios, and visually highlight bottlenecks.

Engage stakeholders and management

Playback scenarios and interactively explore likely outcomes.

Drag and drop design

Supported by an extensive and growing library of warehouse people, equipment, processes and technology.

Automatic design optimisation

Let Warehouse DesignLab’s AI optimisers refine your designs.

Powerful simulation made simple

Warehouse design for business users

Reducing Operational Costs

Maximising Revenue

Interested in finding out more?

Book a demo